The Ultimate Guide to Helical Keenserts, Plastic Press-fits, Swage-serts, and Wire Threaded Inserts


Threaded insert

When it comes to industrial and commercial applications, fasteners play a critical role in ensuring the stability and security of structures and components. Helical keenserts, plastic press-fits, swage-serts, and wire threaded inserts are four popular fastening solutions that are widely used in a variety of applications. In this guide, we will take a closer look at these fastening options, including their properties, benefits, and uses.

1. Helical Keenserts

Helical keenserts are a type of threaded insert that are used to reinforce and repair stripped or damaged threads. They consist of a helical-coil body and a threaded end that is inserted into a drilled hole and then deformed to create a strong, permanent connection. Helical keenserts are commonly used in applications that require a high level of strength, such as in aerospace and aviation, where a strong and secure connection is essential.

2. Plastic Press-fits

Plastic press-fits are a type of fastener that are used to secure plastic components in place. They consist of a plastic body and a barbed end that is inserted into a drilled hole and then deformed to create a tight and secure connection. Plastic press-fits are commonly used in applications that require a lightweight and cost-effective fastening solution, such as in consumer electronics and electrical equipment.

3. Swage-serts

Swage-serts are a type of threaded insert that are used to reinforce and repair stripped or damaged threads in thin-walled materials. They consist of a cylindrical body and a threaded end that is inserted into a drilled hole and then deformed to create a strong, permanent connection. Swage-serts are commonly used in applications that require a high level of strength and stability, such as in automotive and mechanical engineering, where a secure and reliable connection is essential.

4. Wire Threaded Inserts

Wire threaded inserts are a type of fastener that are used to secure wire components in place. They consist of a wire body and a threaded end that is inserted into a drilled hole and then deformed to create a tight and secure connection. Wire threaded inserts are commonly used in applications that require a flexible and lightweight fastening solution, such as in electrical wiring and cable management.

5. Benefits of Helical Keenserts, Plastic Press-fits, Swage-serts, and Wire Threaded Inserts

All four fastening solutions offer several benefits, including:

  • Strong and secure connection: With their ability to be deformed, helical keenserts, plastic press-fits, swage-serts, and wire threaded inserts provide a strong and permanent connection between components.

  • Easy to install: Unlike other fasteners, such as bolts and screws, these fastening solutions do not require access to both sides of the workpiece. This makes them easy to install, even in tight spaces and hard-to-reach areas.

  • Cost-effective: Compared to other fastening solutions, such as welding and brazing, helical keenserts, plastic press-fits, swage-serts, and wire threaded inserts are more cost-effective, making them a popular choice for many industrial and commercial applications.

6. Uses of Helical Keenserts, Plastic Press-fits, Swage-serts, and Wire Threaded Inserts

  • Aerospace and aviation: Helical keenserts are commonly used in the construction of aircraft and aerospace components, where a strong and permanent connection is required.

  • Consumer electronics: Plastic press-fits are often used in consumer electronics, such as smartphones and laptops, to secure plastic components in place.

  • Automotive: Swage-serts are used in the automotive industry to reinforce and repair stripped or damaged threads in thin-walled materials, such as body panels and electrical enclosures.

  • Electrical wiring: Wire threaded inserts are used in electrical wiring and cable management to secure wire components in place, such as in power supplies and cable assemblies.

  • Mechanical engineering: Swage-serts are used in mechanical engineering to reinforce and repair stripped or damaged threads in components such as pumps and machinery.

See our: Helical, Keenserts, Plastic Press Fits, Swage-Sert, & Wire Threaded Inserts